Smart Factory - Industrial Plant Automation Solutions for Manufacturing Enterprises
Solution for Manufacturing Enterprises in Industrial 4.0 Era
Whole digital networked smart factory is the best solution for manufacturing enterprises in the new era. The enterprise level, operation level and control level of manufacturing enterprises will certainly benefit from the huge database and powerful analysing function of smart factory and gradually rely on its flexible intelligent control.
Enterprise Level: Sustainable development, Energy management, Energy-saving management, Financial management, Market management, Project management, Risk management, On-site management;
Operation Level: Production management, Quality management, Equipment management, Energy management;
Control Level: Process management, Formula management, Power distribution management, Security system.
Features:
1. Remarkable Management: Reduce waste and improve production efficiency;
2. Lean Management: Improve sustainable operation and reduce energy cost;
3. Intelligent Logistics: Develop visual supply chain;
4. Intelligent Equipment: Guarantee flexible production.
Outstanding Operational System – MES
Real-time collection of product and operation related data from equipment hand human-input. Analysis of the comprehensive utilization of equipment, time and raw material in the process of production using professional mathmetical models. Provide data support for production execution and optimization and assit management decision-making.
Optimize Production: Reduce the change of production plan
Shorten Downtime: Stabilize production line running
Improve Product Quality: Standardized operation
Continous Improvement: OEE, Cost, Energy, Quality
Visual: Acquire real-time operational condition and periodic analysis data through dashboard and reports
Digital: Provide the KPI data you really need;
Accurate: Gather data from every system without intervention;
Lean: Acquire data of each system real-timely and refresh the database periodically.
Lean Management: Energy Management and Sustainable Development
Expert Advisory Services for Energy and Sustainable Development: Sufficient collection, Manage complexity, Seize opportunity, Avoid fluctuation, Sustainable operation, Accurate report;
Decision-making Tool for Continuous Improvement.
Intelligent Logistics: Ensure high-performance running of every step
Features: A. Intelligent conveying; B. Automatic stacking; C. Energy-saving and high-efficient material access.
Intelligent Logistics: Highly integrated automated production line
To be realized by flexible softwares, but not modularized design of rigid mechanicals, including high-performance robot integrated by hardwares and softwares.
Features: A. Modularized production line, B. Quick adding of components, C. Quick change of package, D. Improve factory performance.
Intelligent Factory: Interconnecting cloud service platform
1) Platform End: Equipment running status analysis; Other derivative value-added service; Equipment energy consumption status analysis.
2) Cloud Platform: Data storage; Data processing; Data analysis; Data application.
3) Gateway: Sensors; Hardare devices, e.g. meters; Hardware devices, e.g frequency convertor; Equipment running status related data; Equipment energy using data; Related energy using equipment.
Intelligent Factory: System framework of cloud service platform
Intelligent Factory: Remote programming maintenance of cloud service platform
1. Program and debug PLC, HMI, frequency converter, etc. through remote secure channel
2. Complete access control and access record
3. Support easy switch between multiple remote sites or devices
In the past decades, Hongsen Intelligent has served a large number of projects. Such as automatic grinding wheel sorting and packing line, automatic electronic assembly line, automatic packing and palletizing line, automatic batching line, 3D visual recognition capture, visual sorting robots etc. The feedback from the market is very optimistic about the machines and after sale service.
Hongsen Intelligent will keep moving on the automation business. It is not only your provider of the automation machines, but also your factory improvement professor! In 2017, Hongsen Intelligent started its overseas market strategy. Hongsen Intelligent is willing to serve the world with heart and faith.
Welcome to contact us for factory automation solutions!
